摘 要：针对冷轧精整机组传统涂油技术存在的问题，攀钢冷轧厂从1999年底起的精整机组的4条生产线上采用了静电涂油机。介绍了静电涂油机的构成及在该机上进行的涂油试验。试验表明，静电涂油表面均匀，耗油量少，产品锈蚀机率小，从而提高了冷轧产品的实物质量。
关键词：冷轧；精整机组；静电涂油机；涂油质量；锈蚀
Application of static─electric oiling technology in skin mill of tandem cold mills
XIANG AN─ping
(Panzhihua Iron & Steel Co.,Ltd.,Panzhihua 617022,China)
Abstract: In view of the existing problems of traditional oiling technology, a new electrostatic oiling machine is adopted in 4 stands tandem cold mill of Panzhihua Iron & Steel Co., Ltd . The structure of the machine and the oiling testing are introduced. The testing results show that the oil distribution is uniform on the surface of strip, and the consumption of oil is decreased. Meanwhile, the rusted rate of products is small, and its quality is improved
Keywords: cold rolling; skin mill; electrostatic oiler; oiling quality; rust
摘要: 在油液带电的静电涂油机中，接高压直流电源负极的刀形喷油梁与接地的带钢（或钢板）之间产生高压静电场，从喷油梁刃口狭缝中流出的油液直接带电，在强电场中雾化后吸附在带钢板表面上，实现“静电涂油”。喷油梁结构型式与直流电源输出电压是影响静电涂油的主要因素。
关键词: 静电涂油机 高压静电场 刀形喷油梁 油液雾化
Research on Technique for Electrostatic Spurting Oil
Ouyang Kecheng
(Wuhan Yejin University of Science and Technology)
Abstract: In electrostatic oiler with oil possessing electrons, a high─voltage electrostatic field is produced between the knife─edge spurting oil beam connected with the Degative pole of the high─voltage DC power and the strip steel (or the steel plate)linked with the ground. Negatrons are obtained directly from the oil flowing out of the narrow seam of the knife beam. The atomized oil at powerful delctric field are absorbed by the surface of strip steel, realizing the electrostatic oiling. The structure type of spurting oil beam and the output voltage of DC power are the main factors affecting the electrostatic oiling.
Keywords: Electrostatic oiler High─voltage electrostatic field Knife─edge spurting oil beam Oil atomization
摘要: 在油液带电的静电涂油机中，接高压直流电源负极的刀形喷油梁与接地的带钢（或钢板）之间产生高压静电场，从喷油梁刃口狭缝中流出的油液直接带电，在强电场中雾化后吸附在带钢板表面上，实现“静电涂油”。喷油梁结构型式与直流电源输出电压是影响静电涂油的主要因素。
关键词: 静电涂油机 高压静电场 刀形喷油梁 油液雾化
Research on Technique for Electrostatic Spurting Oil
Ouyang Kecheng
Abstract: In electrostatic oiler with oil possessing electrons, a high─voltage electrostatic field is produced between the knife─edge spurting oil beam connected with the Degative pole of the high─voltage DC power and the strip steel (or the steel plate)linked with the ground. Negatrons are obtained directly from the oil flowing out of the narrow seam of the knife beam. The atomized oil at powerful delctric field are absorbed by the surface of strip steel, realizing the electrostatic oiling. The structure type of spurting oil beam and the output voltage of DC power are the main factors affecting the electrostatic oiling.
Keywords: Electrostatic oiler High─voltage electrostatic field Knife─edge spurting oil beam Oil atomization
How Is Static Electricity Generated?
Niels Jonassen
Predicting the level of static build-up is rarely possible.
Nearly all static-electric phenomena are caused by the interaction between charges located on the surfaces of bodies which might be conductive as well as insulative. A basic question, therefore, is, how do the bodies obtain the charges? The purpose of this column is to present a qualitative overview of the physical processes involved in static build up. The title might seem to imply a discussion on developing formulas for quantitatively predicting the magnitude of electrification from material parameters and other physical conditions. Quantitative predictions, however, are rarely possible.
It is important to first stress that charges are never generated. They always exist in atoms―as positive charges on the protons of the nuclei, and as negative charges on the electrons around the nuclei. An electric effect can be seen only when electrons are removed from some of the atoms in one material and transferred to atoms in another (or maybe even the same) material. The electric effect is caused by the attraction between opposite charges and the repulsion between like charges.
We are normally only aware of this effect if the electron-exchanging materials are separated in such a manner that at least part of the charges do not reunite during the separation process. The transfer of electrons between atoms or molecules might occur when two solids―identical or different―contact each other, with electrons crossing the interface in a preferential direction, giving one material a positive and the other a negative excess charge.
Figure 1. Triboelectrification.
The exchange of electrons could also occur when an insulative liquid flows through a tube, when a liquid of almost any type breaks up into droplets of nonuniform magnitude, or when droplets fall through an inhomogeneous field, such as in a thundercloud.
The number of electrons transferred in any charging process is enormous. Here are some examples. If a powder, such as sugar or flour, slides down a tube and sticks to the wall, the charge on each tiny particle could be 10?14 to 10?13 C, i.e., 100,000 to 1 million electrons have been transferred per particle. A person who has walked across a carpeted floor receives a shock when touching a doorknob that typically has a charge of about 10?7 C. Powder sliding down a tube often has a specific charge of about 10?7 C•kg?1. A plastic folder rubbed with a piece of cloth or fur typically produces a charge of 10?7 C per sheet.
Charging of Solids: Triboelectrification
The most important type of charge separation involves the contact and friction between solids known as triboelectrification. When two solid materials, A and B (see Figure 1), contact and possibly rub against each other, electrons could move across the interface.
Metals. It may be surprising that triboelectrification also happens when the two contacting materials are metals. And even more surprising is that this friction between metals is the only case in which the result of the charge transfer can be accurately predicted. When two metals contact, a voltage difference is established across the interface―the so-called contact potential difference―with a magnitude from a couple of tenths to a few volts.
If the metals are "well-defined" metals, the contact potential difference can be calculated from the work functions, i.e., the energy it takes to remove a loosely bound electron from the metal. It should be stressed, however, that this charge exchange between metals only gives rise to what we normally understand as static electricity when the two metals are separated extremely quickly, such as when a metal powder is blown against a metal surface.
Insulators. It is likely that processes similar to those described for metals could take place during contact between materials of which one or both are insulators. It is, however, difficult to characterize completely an insulating surface. For many materials, especially noncrystalline ones, the energy levels are badly defined and, therefore, the detailed contact processes are not known.
It is conceivable that only electrons located close to the surface can participate in the charging of highly insulative materials. Similar to metals, for some of these materials it is possible to measure the work function for loosely bound electrons. Because the measured values only hold true for materials with well-defined surface states, the practical implication of this is small.
As soon as a surface prepared in vacuum is exposed to ordinary air, the state―including the energy levels of surface electrons―can change considerably. Consequently, charging experiments with insulators can only yield quantitatively predictable results if the surfaces are carefully prepared and the experiments are performed in vacuum. And such experiments might disclose very little about what one could expect to find under more-practical conditions.
Contact Electrification: Triboelectric Series
One of the material parameters influencing the course of a charging process between two solid materials is the permittivity. Scientifically speaking, permittivity is defined as the ratio between corresponding values of the dielectric displacement and the electric field strength. However, in this context, it is more important that permittivity is also a measure of the ability of the material to become polarized.1 If an ion or another small, charged atomic or molecular cluster lands on an insulative surface, it will be bound to the surface by polarization forces. The stronger the forces, the higher the permittivity of the material.
This is the background for Coehn's law, which states that when two materials are in contact with each other, the one with the highest permittivity becomes positive. This law was originally based on a comparison of known values of permittivity and published triboelectric series (i.e., a list of materials arranged in such an order that any material will become positively charged when rubbed against another material that is nearer the negative end of the series). There is no doubt that such a correlation exists, but with quite a few exemptions. And certain groups of materials can even be arranged in a closed series.
Table I shows an example of a triboelectric series. Such a series should be used with caution because the order of the materials could vary from series to series. Some series even locate air at the top of the positive end, which is a mistake.
Positive end
Plexiglass
Bakelite
Cellulose nitrate
Glass
Quartz
Nylon
Wool
Silk
Cotton
Paper
Amber
Resins (natural and man-made)
Metals
Rubber
Acetate rayon
Dacron
Orlon
Polystyrene
Teflon
Cellulose nitrate
Polyvinyl chloride
Negative end
Table I. An example of triboelectric series.
From the relative position of a material in a series, it is possible to predict the sharing of polarity. However, the magnitude of the charges separated by contact and friction between two given materials can only be predicted with a high degree of uncertainty.
The magnitude of the charges often increases with the degree of friction between the surfaces, and the reason for this could be that the rubbing increases the area of contact between the surfaces while the charging process itself is only governed by the energy state of the surfaces, and that charged particles cross the interface at points of sufficient proximity. This, however, is hardly a satisfactory interpretation, because then it wouldn't be possible to explain the fact that two identical surfaces can get charged by rubbing against each other. It could be argued, though, that no two surfaces are ever identical, and that incidental and uncontrollable differences might cause different affinities to charged particles.
Asymmetric Friction
As mentioned earlier, the degree of friction between two materials influences the contact area, and thus the exchange of charges. But the process of friction could have a specific influence of its own. It can be demonstrated that if two identical surfaces―macroscopically speaking―are rubbed against each other in such a way that the contact takes place between a small area of one surface and a larger area of the other, the polarities of the surfaces are likely to change if the roles of the surfaces are interchanged. Figure 2 illustrates this process. Two pieces―A and B―of the same material are rubbed against each other. In Figure 2a, A is stationary and B is being used as the bow on a string. If the bow, B, becomes positive, then, when the roles of A and B are reversed, the bow (in this case A) will again be positive, as seen in Figure 2b. This is asymmetrical friction.
Figure 2. Asymmetrical friction.
A possible explanation of this phenomenon is that the asymmetry could cause a thermal gradient to develop between the surfaces, thereby inducing already existing charge carriers to move in a certain direction. It is also possible that the charge carriers are produced by a thermal dissociation of the material into charged components.
Other conditions, such as the existence of external electric fields across interfaces, may also play a role in charge exchange between contacting solid materials. This effect can be used in an electrostatic separation process.
Postcontact Processes. Although contact between metals might produce charge transfer, no net charge will remain on the metals after separation unless at least one of the metals is insulated and the separation happens very quickly. If, on the other hand, at least one of the materials is an insulator, both surfaces will be charged immediately after separation. If they are both insulative or if one is an insulated conductor, the charges might remain on the materials even when they are far removed from each other.
During the initial separation, a series of processes could take place that would reduce the magnitude of the charges remaining on the surfaces. Such processes include decay and various types of discharges, ranging from corona discharge to regular sparks.
Charging of Liquids
The charging of solid materials by contact and friction is the best known type of static electrification, but it is not the only one. Liquids can also get charged, by flowing through tubes or by spraying, for example. However, the mechanism involved in the charging of liquids is somewhat different from the processes active in solids charging.
It has been demonstrated that phenomena like electrophoresis and capillary electricity in aqueous solutions can be explained if it is assumed that, on the interface between a liquid and a solid, or between a liquid and a gas, an electrical double layer exists in the liquid with a layer of charge close to the surface and a layer of the opposite polarity a short distance into the liquid.
Flow and Spraying. If the surface of a liquid is changed, the electric double layer has to be formed or destroyed. These processes are supposed to have a certain inertia, which implies that it is possible to separate the charges of the double layer by mechanical action on the liquid.
If a liquid is flowing through a tube, there is a tendency for the outer charge of the double layer to be given off to the tube and the inner charge to be carried along with the flow (see Figure 3). The effect of the charging increases with the resistivity of the fluid (and depends on several other parameters). Consequently, only highly insulative liquids (> ca. 107 •m) will show charging by flow. Water, therefore, will not charge by flow.
Figure 3. Electrification by flow of liquid.
It is well known that the breaking up of a liquid into droplets could cause charge separation. This is what happens with waterfall electricity or whenever water is broken into droplets (see Figure 4) where the fine mist, consisting mainly of very small droplets, is predominantly negative and the larger water drops, precipitating more easily, are positive.
Although charging of liquids by flow can only occur with highly insulative liquids, charging by spraying can happen with almost any liquid.
Figure 4. Electrification by spraying of liquid.
Charging of Powders
Dust and powders can get charged by contact or friction between the particles, especially if the individual particles have different properties, such as varying sizes or differing materials. Such charging could result in the particles sticking together. More common, however, are processes in which a powder is being transported through a system of tubes, and the powder as a whole is being charged by friction with the walls of the tube system. This kind of charging might take place if either the powder, the tubes, or both are insulative.
Charging of Gases
This section could actually be abbreviated to a single phrase: Gases do not charge! But it is not uncommon to find large static charges where gases are used in connection with transport of liquids and solids such as powders. This phenomenon is often interpreted as a charging of the gas itself. This, however, is not the case.
The kinetic energy that might be imparted to a gas molecule in an airflow―even at high velocities―is much lower than the thermal kinetic energies at normal temperatures. It is also much lower than the level required to knock an electron off either the gas molecule itself or the container walls, for instance.
This theoretical prediction is backed by experiments in which filtered air is blown against a solid surface. No charging occurs. The charging observed with ordinary compressed air is caused by liquid or solid impurities of the gas impinging on the target and, therefore, is a case of dust charging rather than gas charging. The polarity of the target charge can be either positive or negative, depending on the nature of the target as well as that of the impurities.
Placing air at the top of a triboelectric list, therefore, makes no sense. Nearly all charging experiments I have done with nonfiltered air impinging on a variety of solid materials have shown a positive charge on the target, which apparently should place air at the negative end of the list. But that, too, is wrong. All experiments with carefully filtered air show no charging, demonstrating that gases do not charge.
Conclusion
It is very rarely possible to accurately predict the level of static buildup one might encounter under certain, even well-defined, working conditions, but there are exceptions. If one is dealing with liquids flowing through tube systems and the resistivities, resistances, capacitances, flow rates, and system geometry are known, then it is certainly possible to calculate fairly accurately the charging currents and equilibrium voltages.
But if one is dealing with the conditions in the electronic industry, little is usually known about the charging conditions. Materials with often-unknown properties are rubbing against each other and exchanging charges at an unknown and unpredictable rate. Sometimes one can measure the end result, but here one should be aware that the measurement itself could interfere essentially with the quantity to be measured.
So we're left with the question: What can we do? Can we do something to prevent charging? The short answer: very little. Can we do something to abate the effects of the charging? The answer: a lot. Abating the effects will be addressed in a future column. |
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daviszheng
发表于 2008-9-19 14:38:59
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